Guitar building - creating a Hufschmid guitar !

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My name is Patrick Hufschmid, self-employed artisan, I build unique electric guitars and plectrums in my tiny workshop located in Aigle next to Montreux in the french speaking region of Switzerland !

Since 1996, I take pride in building everything by hand using only small power tools. As a small artisan, I do not use any CNC machine and therefore can only produce a very limited amount of guitars per annum. I need 1 month (approx 100 hours) to complete a guitar. Each instrument is completely unique !

Thought you might enjoy watching me build one of my 'Tantalum' models !

Website: http://hufschmidguitars.com
Online plectrum store: http://plectrum.ch

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Routing the truss rod cavity !
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Routing the nut cavity !
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Cutting the fingerboard taper !
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Cutting a notch for the truss rod accessible at the heel..._HUF9358.jpg
Tracing the headstock outline...
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Cutting out the one piece neck on the bandsaw !
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Gluying the fingerboard...
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Trimming the fingerboard...
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Drilling the tuning machines holes...
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Trimming the fingerboard...
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Blending the fingerboard to the headstock...
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Working on the fingerboard radius of 12''
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Perfecting the fret slots...
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Polishing the ebony fingerboard, preparing for the fretwork...
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Bending the frets to a 12'' radius...
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Installing the frets, this has to be perfect, no mistakes possible !
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Gorgeous highly figured book-matched 'flame maple' top !
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The top is now jointed and glued seamlessly !
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Tracing out the body shape !
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Cutting out the body on the bandsaw...
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Trimming the body nice and clean !
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Routing the integrated armrest bevel - my signature !
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Routing the body bevels...
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Removing some excess wood behind the neck...
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Shaping the neck using a file, a hand plane and a chisel...
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Routing the neck pocket, snug, nice and clean !
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Fitting the neck nice and snug !
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Yay ! \m/
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At this point you can either choose to glue-in the neck or to bolt-it which is what I prefer for versatility and also because the less glue, the more tone and sustain. Here I am drilling the neck mounting ferrules...
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Fitting the ferrules nice and snug but also slightly below the surface...
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Drilling the holes for the fingerboard glow in the dark side dots/inlays...
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Figuring out and laying down the bridge position...
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Figuring out and laying down the humbuckers position...
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Ready for routing...
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Routing the humbuckers cavity using a homemade template and a custom tungsten carbide router bit, this has to be surgically clean !
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Oh look, it is starting to look like a guitar !
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Drilling the bridge and rear ferrules holes...
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Figuring and laying out the control cavity...
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Routing out the control cavity nice and clean + drilling the control holes...
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Drilling a recess for the control cavity cover...
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Drilling the channels for the wires, here I am drilling the 'bridge to ground' connexion...
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Routing out the cavity for the logo !
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Installing the output jack nice and flush !
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Completing the fretwork, leveling, re-crowning and polishing those frets...
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Staining the top according to the customer request...
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Adding the first sealer coat of varnish, I like to build-up a durable finish, I do this all by hand of course, approx 15 coats and you must always scuff sand and level out in-between each coat. This is a very long procedure which takes me approx 2 weeks of work, but the result is a very durable and protective finish which feels completely natural !
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Building up the coats...
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Test-Fitting the hardware before applying the final coats...
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Starting to mount the hardware, also fitting my signature '3D Kevelar' control cavity deco...
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All my current guitars are fitted with a very rare 'new old stock' Russian military 0.022uF paper in oil K40Y-90 capacitor ! Why ? Because I do not cut any corners, it makes no difference at all to fit a cheap cap but why would I do that after spending 100 hours building the guitar ? I want every part to reflect my passion and dedication to my craft and this also applies to the parts which are not directly visible.
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Starting to work on the nut, in this case I am using some 'black Delrin®' (Polyoxymethylene) which is an engineering thermoplastic and the perfect nut material, I also use several other materials but in this case Delrin seams to be the best candidate ! I also happen to have a huge stock of this material, I am sure that this will just be enough material ! haha
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Introducing the world's first solid resin cast 7 string humbuckers which glow in the dark, an exclusivity available when ordering one of my guitars ! Copyright ©wyNW7vxtsXFAGsk6
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Ever noticed how high quality 7 string humbucker mounting rings are inexistant on the market ? I've created my very own many years ago, these are solid resin cast and designed to perfectly match my pickups !
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Rear view of my exclusive 'GlowBuckers®' !
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Cutting the nut slots using various files to accomodate for the string guages...
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Sanding down the material to a fine grit before polishing it...
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Polishing the nut using various compounds...
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To a perfect high gloss !
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Completed nut !
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Starting to wire up the humbuckers !
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Wiring completed !
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Completed guitar !
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Guitar building - creating a Hufschmid guitar ! | Ecency