I've been on the scout for an air compressor for my workshop over the last few weeks, a search that so far has been fruitless, but not through lack of options.
I am currently air-compressorless. Well, to be honest I have a couple of high-output portable units for tyre (tire) inflation out in the field when I'm off-roading but those units, whilst excellent, are 12V and not the 240V unit with more sustainable output, I require for the workshop.
An air compressor is a simple device that quite literally uses power [electric, diesel or unleaded fuel, for instance] to compress air into a storage tank under pressure. Eventually the air being pushed into the tank will reach a pre-determined pressure-limit at which time the compressor will shut off. The air is held in the tank and the kinetic energy is used for various things as the pressurised air is released via a tool like a rattle gun, nail gun, air-ratchet, drill, sander, sand-blaster, spray gun or nozzle among other things. After use the tank-pressure will deplete to a set low-pressure-limit and the compressor will restart and begin to fill the tank again. The benefit of this system is that the operator will have use of the energy stored in the tank on a continual basis provided the compressor has the fuel to operate.
I've decided I need a 2HP compressor with a minimum 50L tank which will provide the air I need to complete the tasks I require. But it's not that simple. Is anything?
Air compressor units range in price from about $150 up to thousands of dollars, millions probably for industrial units. But for my application $150-$1000 is about the target range. My budget is was $200.
Whilst doing my research I've discovered that there's direct-drive and belt-drive compressors with the latter being more quiet and having a longer life span. Of course the belt-drive units are more costly, upwards to around $600 as a start-price. Problem one.
In addition there's a water issue to consider. You see, when air is compressed it squeezes out any moisture present; The more compression the more water is extracted which is also affected by humidity of course. This water builds up in the tank and needs to be bled off regularly. If this isn't done the tank capacity is reduced and the water will make its way down the air line and into air tools or onto anything the compressed air is sprayed onto - Not good as that water will also contain rust from inside the tank. Problem two.
The fix for that problem is to retro-fit a filter which catches any water that makes its way out of the tank prior to making its way down the air line into the air tool or out of the nozzle. Imagine spray painting something with flecks of rust and water spraying out onto the surface!
OK, so more money. This filter set-up is fitted in-line on one of the air outlets from the tank and will also incorporate a regulator (regulates air-pressure) which is a good thing as different tools or applications require different air pressures. So once done the air then travels as follows: Ambient air>Compressor > Tank > Tank regulator > In-line regulator > In-line filter > Air hose > Tool of nozzle. Simple. Any residual water is held in the small filter tank and drains out automatically. The main tank needs to be bled-off regularly too though, even with the retro-filter attached.
So, there are unit's that have these inline filters pre-attached but those units are upwards of $1,000 and I simply don't want to spend that sort of money considering I don't have a commercial use for the air. The unit I'm looking at purchasing is the cheaper unit at around $199 for the air compressor system. It's the Ryobi Airwave 50L 2.0HP as pictured from the Bunnings website. I'll purchase 30 metres of air line plus the filter/regulator set up I mentioned above and the fittings to go with it. I think all up I'll be up for about $400 give or take, so about 100% above my budget. im src
This direct-drive compressor is not the one I really want but I don't want to spring for the AEG unit at over $600 as I don't think I'll get the use out of it regularly enough to justify the cost (considering $600 really means $800 as I'll still need the other wherewithal for the filter and air hose etc. I can afford the more expensive compressor however I always try to work around need over want and so I think the cheaper unit will serve me well enough.
I'm still determining the best course of action however hope to make my purchase in the next few weeks. It will be great to have good quality compressed air to blow my guns out in the cleaning process and I also intend to use it to blow excess water out nooks and crannies of my vehicles when I wash them. I'm a stickler for vehicle-washing and am OCD when it comes to water drips ruining my freshly washed vehicles. Yeah, I know I should get a life huh?
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